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Progressive Die Stamped Brass Wire Terminal for the Electronics Industry

Wire terminal on Continuous Reel

At Excel Tool & Die Co. we are a trusted supplier of electronic stampings, producing complex custom parts for a variety of industry applications. In the project outlined here, a customer in the electronics industry commissioned us to manufacture a wire terminal on a continuous reel. This part would be incorporated into an automated assembly process. The continuous reel format allows for rapid and simplified electronics production, easily integrated into automated production lines and eliminating the slow and costly hand assembly method. Production is initiated utilizing .040" thick brass, that is progressive die stamped from a .500" wide coil. The tightest tolerances of ±.005” are achieved during production. Parts are then cleaned and de-greased to remove all oil and metal residue. Thorough inspections are also performed to ensure accuracy, and a comprehensive in-process quality program is used to maintain compliance with stringent industry standards.

The wire terminal is produced at a yearly rate of 70,000 units and released as agreed according to a blanket order. Our commitment to excellence and on time delivery has resulted in an ongoing record of satisfied customers. As a well-established source for precision metal stamping and related services, we are able to enjoy a high level of repeat business and cultivate production relationships that last for years. This project represents another example of a one-off manufacturing contract that has evolved into a longstanding relationship. For further information about our metal stamping capabilities, or more about our approach to providing cost effective metal parts solutions please see the table below or contact us directly.

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Brass Wire Terminal Project Highlights

Project Name & Description
Wire terminal on continuous reel for electronics application
Capabilities Applied/Processes
  • Part provided on continuous reel
  • Stamped from .500” wide coil
  • Utilizing progressive die
Tightest Tolerances
± .005”
Material Used
Made from .040” thick brass
Material Finish
Parts are clean, oil free
Industry for Use
70000 pieces per year
Blanket order releases.

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